grayhill, inc. ? 561 hillgrove avenue ? lagrange, illinois 60525-5997 ? usa ? phone: 708-354-1040 ? fax: 708-354-2820 ? www.grayhill.com pushbutton switches butt contact pushbutton switches y y ? .005 1.176 ? .002 id of o-ring groove .925 ? ref button .700 .005 to flat .775 .03 .56 5x .079 terminal .093 center terminal .674 .210 .114 to of terminal .223 2x center to center .283 2x .141 center to center common terminal .055 4x terminal .055 4x terminal thickness .030 common thickness .015 ? center terminal .080 45.0 3 4 1 2 5 c scale 2.000 epoxy rear seal .350 8,89 [ ] .601 15,25 [ ] .659 16,73 [ ] ? 1.000 25,4 [ ] ? .700 17,78 [ ] .410 10,41 [ ] .079 2,01 [ ] .705 17,91 [ ] .223 5,66 [ ] 2x .283 7,19 [ ] ? .625 15,88 [ ] 4x .030 0,76 [ ] 4x .055 1,4 [ ] .055 1,4 [ ] .015 0,38 [ ] scale 2.000 3/4-32 unf 2a threads per grayhill spec.sop2338 -- s.p.c. flag (control chart req'd on feature specified) -- cpk required -- critical characteristic flag critical characteristic flags diameters drawn date checked date approved date do not scale this print limits apply before finishing angular linear and dimensions are in inches unless otherwise specified tolerances finish material name grayhill, inc. phone (708) 354-1040 la grange, il 60525 561 hillgrove ave. scale revisions description app/date issue issue dwg. no. b size of sheet eng212d y y ? .005 1.176 ? .002 id of o-ring groove .925 ? ref button .700 .005 to flat .775 .03 .56 5x .079 terminal .093 center terminal .674 .210 .114 to of terminal .223 2x center to center .283 2x .141 center to center common terminal .055 4x terminal .055 4x terminal thickness .030 common thickness .015 +.002/-.003 o-ring groove width .096 .001 o-ring groove depth .051 ? center terminal .080 45.0 ? 1.063 .125 .160 a cmj/cmj 09-03-08 original. ecn#372333 gad 09-03-08 04jy1001-1 a asm,5-way 1.000 1 1 04jy1001-1 see notes see notes .030 .015 2 gad 09-03-08 cmj 09-03-08 cmj 09-03-08 this drawing specifies a single pole, 4-way toggle switch with center pushbutton switch, momentary contact, with self return to center off. 4-way contact made in opposite direction of switch travel. mounting hardware and o-ring not shown. materials and finishes notes: 1. button: thermoplastic, color:gray (iaw 81395-a29434) 2. bushing: aluminum alloy, finish: black chrome per mil-c-14538c 3. terminals: 1/2 hard brass, finish: gold (.000030 minimum) over silver (.000050 minimum) over nickel (.00015 minimum) plating. 4. switch body: thermoplastic, black 5. spanner nut: stainless steel alloy, finish: black chrome per mil-c-14538c 6. o-ring: per as568-021, 50 durometer fluorosilicone. switch operation criteria 1. operating temperature: -55 c to +85 c. 2. storage temperature: -55 c to +85 c. 3. life: 100,000 cycles minimum. 4. rating: 0.5 amp inductive at 28vdc. 5. contact resistance: .05 ohms maximum. 6. pushbutton travel: .020 minimum overall. 7. pushbutton switch operating force: 5 pounds maximum. 8. toggle lever travel: 15 maximum from center. 9. toggle operating force: 16 oz 6oz initial. 10. toggle pivot and stop strength: 25 pounds maximum. 11. button pull force: 15 pounds minimum. 12. mechanical shock: per mil-std-810, procedure i, method 516.4. the applied shock pulses shall be of a half-sine, 133g 2,080 hz, 83g 125 hz, 153g 355 hz. 13. immersion: watertight per mil-prf-8805. switch shall maintain a maximum pressure drop of 0.10 psig/minute over a 2 minute time period with an initial pressure of 6 1 psig applied to the seal surface. 14. moisture resistance: meets the requirements of mil-dtl-9419. assembly notes: 1. switch shall be 100% electrically tested. 2. switch shall be 100% leak tested at 15 psi for 15 seconds with a maximum pressure drop of .3 psi before the epoxy rear seal is applied. 3. completed switch shall have a label applied to the perimeter od ?.360 area of bushing. label shall contain eia date code, customer part number, and image of pinout. o-ring groove detail mounting nut pos 4 pos. 3 pos. 1 pos. 2 pos. 5 (pshbtn mode) c 3 4 1 2 5 c scale 2.000 epoxy rear seal section y-y scale 1.000 must be made on the pro/e system all revisions to this drawing dimensions in inches (and millimeters) series 04j joystick with center pushbutton features ? sealed against contamination when properly mounted (ip68) ? two formats available: behind-panel mount or front-panel mount description series 04j is a single pole, 4-way toggle switch with a pushbutton in the center position. 4-way contact is made in the opposite direction of travel. electric & mechanical r atings rating: 2 amp resistive; 0.5 amp inductive at 28vdc or 115vac contact resistance: .05 ohms (max) operating temperature: -55c to +85c operational l ife: 100,000 cycles (min) pushbutton travel: .020 minimum overall pushbutton operating force: 5 lbs. (max) toggle l ever travel: 15 from center (max) toggle operating force: 16 oz + 6 oz initial toggle pivot & stop strength: 25 lbs. (max) mechanical shock: per mil-std-810, procedure i, method 516.4 immersion: per mil-prf-8805 moisture resistance: per mil-dtl-9419 materia ls & finishes switch body & concave cap: thermoplastic (black, cone-shaped cap is gray) bushing: aluminum alloy (black chrome) contact terminals: 1/2 hard brass (gold over silver over nickel plating) spanner nut: stainless steel (black chrome) o-ring: 50 durometer fuorosilicone circuitry available from your local grayhill distributor. for prices and discounts, contact a local sales offce, an authorized local distributor or grayhill. ordering information 04j-bp-t 0 1 g rayhill series number version: b = behind panel; a = above panel connection: p = pcb mount; s = solder lugs current: 1 = high; 2 = low* keycap color: 0 = black; 1 = gray keycap shape: t = concave cap; c = cone-shaped cap behind panel mount front pane l mount * low level signal is defned as a very small electrical load (i.e., 50 millivolts at 10 milliamps)
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